Discussion:
Silly Setup
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Bob La Londe
2024-08-24 17:00:28 UTC
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Silly setup, but it worked.

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Bob La Londe
CNC Molds N Stuff
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Bob La Londe
2024-08-24 17:04:54 UTC
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Post by Bob La Londe
Silly setup, but it worked.
https://www.yumabassman.com/wp-content/uploads/2024/08/Setup.jpg
Something like this ER11 R8 collet chuck might have been better,

https://www.yumabassman.com/wp-content/uploads/2024/08/ER11-R8.webp

but the crazy setup did work. In fact this is the third time I have
made a mold using this setup with cross pins.

I actually have an R8-ER16, but the collet nut didn't give me enough
clearance to do the job.
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Bob La Londe
CNC Molds N Stuff
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Snag
2024-08-24 18:08:58 UTC
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Post by Bob La Londe
Post by Bob La Londe
Silly setup, but it worked.
https://www.yumabassman.com/wp-content/uploads/2024/08/Setup.jpg
Something like this ER11 R8 collet chuck might have been better,
https://www.yumabassman.com/wp-content/uploads/2024/08/ER11-R8.webp
but the crazy setup did work.  In fact this is the third time I have
made a mold using this setup with cross pins.
I actually have an R8-ER16, but the collet nut didn't give me enough
clearance to do the job.
My current silly setup is a 1/2" piece of steel plate bolted to a
faceplate . It will be a fixture to hold a connecting rod so I can use
the lathe and my dremel fixture to open up the wrist pin hole . This is
part of the Arctic Cat 600 to 660 performance upgrade . That boy is
gonna kill himself ...
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Snag
Illegitimi non carborundum
Bob La Londe
2024-08-24 18:33:12 UTC
Permalink
Post by Bob La Londe
Post by Bob La Londe
Silly setup, but it worked.
https://www.yumabassman.com/wp-content/uploads/2024/08/Setup.jpg
Something like this ER11 R8 collet chuck might have been better,
https://www.yumabassman.com/wp-content/uploads/2024/08/ER11-R8.webp
but the crazy setup did work.  In fact this is the third time I have
made a mold using this setup with cross pins.
I actually have an R8-ER16, but the collet nut didn't give me enough
clearance to do the job.
  My current silly setup is a 1/2" piece of steel plate bolted to a
faceplate . It will be a fixture to hold a connecting rod so I can use
the lathe and my dremel fixture to open up the wrist pin hole . This is
part of the Arctic Cat 600 to 660 performance upgrade . That boy is
gonna kill himself ...
No matter how sketchy the setup, just make sure it can't break free and
chase you across the room, because I can guarantee if it does you will
not out run it.
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Bob La Londe
CNC Molds N Stuff
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Jim Wilkins
2024-08-24 22:11:35 UTC
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"Bob La Londe" wrote in message news:vad3jb$1f017$***@dont-email.me...

Silly setup, but it worked.
https://www.yumabassman.com/wp-content/uploads/2024/08/Setup.jpg
Bob La Londe
-----------------------------

I have a similar problem that may end up looking like yours. The sawmill
blade guide rollers are 2" cylinders with R8 bearings recessed into each
side. The bearings press in with light to moderate pressure and are retained
by the center bolt and a spacer between the inner races.

The less-than-$1 import bearings I bought don't hold up too well at the
50~60 MPH blade speed, sawdust spray and varying and unmeasurable blade
pressure, so they need to be replaceable. Some come out without much fuss,
others need persuasion that's difficult to apply.

I'm considering angled tapped holes that let a screw press on the outer race
from its back side. My BS-0 indexer is too tall for the Clausing mill when
turned upright, so right now the likely candidate setup is a small 3-jaw on
a Morse #2 arbor in my rotary table. The chuck could hold a bearing to align
the drill with the outer race plus a second bearing above it on the spacer
and a shaft to set the table tilt for clearance, then hold the roller in the
same alignment by the bearing recess. Mickey Mouse is alive and well and
living in my basement.

I worked with a real Mickey Mouse once, he had played the character in
Orlando. He was a skilled craftsman.
Bob La Londe
2024-08-25 23:31:38 UTC
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Post by Bob La Londe
Silly setup, but it worked.
https://www.yumabassman.com/wp-content/uploads/2024/08/Setup.jpg
I went ahead and ordered an inexpensive (cheap) one of these.

https://www.yumabassman.com/wp-content/uploads/2024/08/ER11-R8.webp

Even if its not fantastic and wonderful its got to be better than an 8mm
x 120mm straight shank. It might even get here as I am finishing this
batch of molds. LOL.
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Bob La Londe
CNC Molds N Stuff
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Bob La Londe
2024-08-25 23:33:11 UTC
Permalink
Post by Bob La Londe
Post by Bob La Londe
Silly setup, but it worked.
https://www.yumabassman.com/wp-content/uploads/2024/08/Setup.jpg
I went ahead and ordered an inexpensive (cheap) one of these.
https://www.yumabassman.com/wp-content/uploads/2024/08/ER11-R8.webp
Even if its not fantastic and wonderful its got to be better than an 8mm
x 120mm straight shank.  It might even get here as I am finishing this
batch of molds.  LOL.
... or it might be a waste of time if the tool holder nose is to close
to the spindle nose or quill shoulder. I guess I'll just have to wait
and see.
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Bob La Londe
CNC Molds N Stuff
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